It's no surprise that we love to cook. We decided at the very beginning that we were going to spend our money on our kitchen. The house was designed to be centered around the kitchen. We knew that we would be spending the vast majority of our waking hours in or around the kitchen.
Ryan began talking about the idea of a wood burning pizza oven very early on. He played with the idea of doing something outdoors, but when you consider our Indiana weather, indoors just made more sense. It definitely wasn't the easier choice, but it did make more sense.
He spent a lot of time doing research. He read numerous books, countless websites, and got on the phone and started calling people. It seemed like most of the companies were based out of California, or other warm weather climates. People agreed that it could be done, but it would take more work. He finally settled on an oven from Wildwood Ovens and got busy planning.
With the help of his dad, Ryan spent many hours on the construction and ventilation of the the actual oven. Maybe one day, I will convince him to share the process here. After the frame, the oven, and the ventilation were all in place, the framing went around it and it was time for masonry!
We had admired old crumbling buildings and restaurants with exposed brick walls, but we weren't sure how to recreate that look. We found some brick veneer products that looked pretty good, but they were pricy. We finally inquired at our local building supply yard about using actual reclaimed brick. They did have some, but were fairly negative about using it. The salesman discouraged us because a lot of the bricks tend to be damaged and broken. You have to buy a whole pallet, so you can't be exactly sure what you're going to get. We went out into the yard and looked at them anyway. They were exactly what we wanted!
You just can't get that look with reproduction materials. Yes, some were broken and chipped. Yes, they had old paint and mortar still stuck to them. Perfect!
Throughout our building process, people either got our vision right away or they never did. This was definitely an example of that. We discovered that if we were working with a salesperson or contractor who didn't get it, we were all better off if we moved on.
When the day finally came for the masons to brick in the pizza oven, we ran into the same problem. They looked at me like I was crazy when I told them I wanted it to look old and falling apart. Luckily, I had some pictures on my phone of some inspiration walls.
We framed in a box area near the bottom of the wall for wood storage later on.
It was really difficult for the mason. He just kept looking at it and shaking his head. :) Basically, when he laid the brick onto the mortar, he never went back and scraped anything off or wiped it clean. It is overgrouted and uneven and the reclaimed bricks look right at home.
Even though the bricklayers weren't too happy with it, I absolutely love it! So far, we've had a couple of fires in the oven to season it. I can't wait to actually make some pizza!
Showing posts with label masonry. Show all posts
Showing posts with label masonry. Show all posts
Monday, January 30, 2012
Thursday, January 19, 2012
Getting Stoned
Soon after the reclaimed barn siding started going up, our masons started on the exterior stone. In our quest to use local materials, we scoped out many possibilities for the stone, but ultimately decided on Rush County Rubble. We liked the color variation it had, including some darker pieces with a little black.
We were able to save quite a bit of money by going directly to the quarry for the stone. It was mined only a couple of counties away from us, only about a 30 minute drive. Of course, it helps that we have access to dump trucks that the average person might not have. However, even if you hired an hourly dump truck, it still would have been cheaper than buying the materials from a stone supplier.
Stone covered the exterior of the stairwell, right on the front of the house.
There's quite a bit on the walkout basement portion, underneath the pergola and deck.
And we used it to cover our chimney from the living room fireplace.
This was definitely one of the more exciting things to see happening. Once the stone starting going up, you could really appreciate the differences and contrast between the three different materials. It's always nice to be able to see the vision in your head come to life!
We were able to save quite a bit of money by going directly to the quarry for the stone. It was mined only a couple of counties away from us, only about a 30 minute drive. Of course, it helps that we have access to dump trucks that the average person might not have. However, even if you hired an hourly dump truck, it still would have been cheaper than buying the materials from a stone supplier.
Stone covered the exterior of the stairwell, right on the front of the house.
There's quite a bit on the walkout basement portion, underneath the pergola and deck.
And we used it to cover our chimney from the living room fireplace.
This was definitely one of the more exciting things to see happening. Once the stone starting going up, you could really appreciate the differences and contrast between the three different materials. It's always nice to be able to see the vision in your head come to life!
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